Thermally Conductive Adhesive Tapes – Films: Effective Heat Dissipation for Your Electronics

Increasing power densities and ongoing miniaturization pose major challenges for the thermal management of modern electronic assemblies. Without effective heat dissipation, component temperatures rise dangerously, shortening lifespan and potentially leading to total failure. 

Ensuring reliable and long-lasting product performance requires efficient heat transfer between the heat source (e.g., chip) and the heat sink. This is where Thermal Interface Materials (TIMs) come into play. 

As a reliable partner, alfatec offers high-quality solutions from KERAFOL®, a leading manufacturer in this field. A key role is played by the thermally conductive adhesive films of the KERATHERM® series. 

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What Exactly Are Thermally Conductive Adhesive Films? A Technical Classification

Thermally conductive adhesive films are specialized materials that combine two essential functions: 

  1. Efficient heat transfer: They reliably conduct heat from one component to another, such as from a device to a heat sink.
  2. Strong adhesive bonding: They securely and permanently fix components, often eliminating the need for additional mechanical fasteners like screws. 

Additionally, the adhesive films offered by alfatec are electrically insulating, preventing short circuits and increasing assembly safety. KERAFOL® uses an acrylic-based film formulation, enabling easy handling and precise application

Being acrylic-based, these films are silicone-free, which is advantageous in applications such as painting processes or with sensitive optical components. 

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KERATHERM® Thermally Conductive Adhesive Films from Kerafol® at alfatec

alfatec offers the proven KERATHERM® thermally conductive adhesive films from KERAFOL®, which provide several key benefits: 

  • High adhesive strength: Ensures permanent and reliable component fixation, even under thermal stress. 
  • Low thermal resistance: Guarantees excellent heat transfer and keeps components cooler. 
  • Electrical insulation: Protects against short circuits and enhances operational safety. 
  • Easy handling: Available as film or die-cut parts, suitable for both manual and automated processing. 
  • Silicone-free formulation: The acrylic base avoids issues with silicone contamination. 
  • Thin layer thicknesses possible: Ideal for applications with limited installation space. 
Advantages and Special Features of Kerafol® Adhesive Films
Combined functionality: Bonding, thermal conduction, and electrical insulation in one step.
Process optimization: Replaces mechanical fasteners and simplifies assembly.
Reliability: High adhesive strength and good thermal performance for durable electronics.
Flexibility: Available as roll goods or precision die-cut parts tailored to your specifications.
Silicone-free: The acrylic-based films KL 90, KL 91, and KL 95 prevent silicone-related issues in downstream processes.
Quality: Manufactured to high standards by Kerafol®, a specialist in Thermal Interface Materials.
Application Areas
Mounting heat sinks on processors (CPUs, GPUs), FPGAs, and ASICs.
Thermal coupling of power semiconductors (MOSFETs, IGBTs) to heat sinks or housings.
Thermal management in LED modules and lighting systems.
Fixation and cooling of components in power supplies and voltage converters.
Automotive electronics such as control units and sensors.
Consumer electronics and telecommunications equipment.

Technical Specifications of KERATHERM® Adhesive Films

alfatec offers the following types of KERATHERM® thermally conductive adhesive films: 

TypeDescription Thermal Conductivity (W/mK) Thermal Resistance (K/W) Dielectric Strength (kV)  Hardness (Shore A) Special Feature 
KL 90 Thermally conductive adhesive film, no fiberglass 1.400.526.045Flexible
KL 91 Thermally conductive adhesive film, with fiberglass 1.350.556.059Increased stability 
KL 95 Thermally conductive adhesive film, no fiberglass 1.300.322.060Reduced thickness 

 

Processing and Application of Adhesive Films

KERATHERM® thermally conductive adhesive films are designed for easy and efficient processing: 

  • Delivery forms: Available as practical roll goods or custom die-cut parts tailored to your application. 
  • Application: Die-cut parts can be manually positioned and bonded. For higher volumes, automated processes using “pick & place” systems are ideal. The adhesive film is peeled from a liner and precisely placed on the component or heat sink. 
Product series list
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Adhesive tapes

Here you can access our series in the adhesive tapes area.

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Our partner in the area of adhesive tapes

Kerafol

Our partner KERAFOL offers a wide range of thermally conductive films and potting materials, which are used in microelectronics and sensor technology, among other things. The company develops and produces in Germany and, in addition to established standard products, also offers customised solutions, which can optionally be implemented silicone-free and after an automatic punching process.

 

Go to the manufacturer

Your Partner for Thermal Management: alfatec GmbH & Co. KG

Rely on alfatec as your experienced distributor for high-quality electronic components. We not only offer the excellent thermally conductive adhesive films from KERAFOL®, but also comprehensive technical consulting and support in selecting the right material for your specific application. Benefit from our expertise and reliable service. 

Request your personalized quote now

See the quality and performance of our adhesive tapes for yourself. Request a no-obligation quote today or download the data sheets.

alfatec – your partner for high-quality electronic components

As your expert partner for electronic components, alfatec supports you in selecting the right adhesive tapes for your applications. We offer comprehensive advice and are happy to answer any questions you may have about power modules.

Do you have any questions about our adhesive tapes, or would you like a personal consultation? Feel free to contact us.