Thermal Pastes for Demanding Electronics

The ongoing miniaturization and increasing power densities in electronics demand excellent thermal management. Thermal Interface Materials (TIMs) are used to maximize component lifespan and prevent failures by ensuring efficient heat dissipation. 

As your partner for electronic components, alfatec offers a comprehensive portfolio of high-quality KERATHERM® thermal pastes from KERAFOL®. 

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Thermal Pastes in Detail: Function & Benefits for Electronics

What are thermal pastes? Thermal pastes are thermally conductive, non-crosslinking 1K materials, often silicone-based. They are used to fill microscopic gaps and surface irregularities between a heat source (e.g., a chip) and a heat sink

Thanks to their special formulation and plastic consistency, they can be compressed to extremely thin layers < 25 µm. This enables exceptionally low thermal resistance and significantly enhances the cooling performance of electronic assemblies. For sensitive applications where silicone-based products are not permitted, KERAFOL® also offers silicone-free alternatives. 

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KERATHERM® Thermal Pastes from Kerafol: alfatec Product Range

alfatec offers a selection of proven KERATHERM® thermal pastes from Kerafol, optimized for a wide range of thermal management requirements: 

KERATHERM® KP12 

  • Color: Gray 
  • Thermal conductivity: 10.0 W/mK 
  • Feature: Silicone-free, based on synthetic polymers – ideal for applications where silicone outgassing is undesirable. 

KERATHERM® KP14 

  • Color: Dark gray 
  • Thermal conductivity: 10.0 W/mK 
  • Feature: Silicone-free, similar to KP12 with a focus on high performance. 

KERATHERM® KP97 

  • Color: White 
  • Thermal conductivity: 5.0 W/mK 
  • Feature: Cost-effective solution with good thermal performance. 

KERATHERM® KP98 

  • Color: Anthracite 
  • Thermal conductivity: 6.0 W/mK 
  • Feature: Improved thermal conductivity compared to KP97. 

KERATHERM® KP99 

  • Color: Silver 
  • Thermal conductivity: 9.2 W/mK 
  • Feature: Very high thermal conductivity for demanding applications. 
Key Facts about Kerafol® Thermal Pastes
High thermal conductivity
Low thermal resistance
Various polymer bases (silicone and silicone-free)
Very thin layer thicknesses (~25 µm) achievable
Available in various packaging forms (syringe, cartridge, hobbock)
Flexible application methods (dispensing, screen printing, manual application)
Application Areas
Power electronics: Transistors, MOSFETs, IGBTs
Computers & servers: CPUs, GPUs, chipsets
LED lighting: High-power LEDs
Power supplies: Power converters
Automotive electronics: Control units, power components
Sensitive applications: Products that cannot tolerate silicone outgassing (e.g., optics, semiconductor manufacturing)

Application Areas & Use of Thermal Pastes

Thermal pastes are indispensable in many areas of electronics for optimizing heat dissipation and ensuring the reliability of components.

Technical specifications: KERATHERM® KP97, KP98, KP99, KP12, KP14 in comparison

Property Unit KP97KP98KP99KP12 (Silicone-free)KP14 (Silicone-free)
Color  White Anthracite Silver Dark gray Dark gray 
Thermal Conductivity W/mK5.06.09.210.010.0
Electrical ConductivitypS/m005300
Measured Layer Thickness mm0.0250.0250.0250.0250.025
Operating Temperature °C-40 bis 150-40 bis 150-40 bis 150-50 bis 150-50 bis 150
Density g/cm³3.13.53.92.52.7
Viscosity  Soft/pastySoft/pastySoft/pastyPastyPasty
Total Mass Loss (TML) %≤1.6≤1.2≤1.4≤1.2≤1.2

Note: KP12 and KP14 are based on synthetic thermal polymers and are silicone-free. KP97, KP98, and KP99 are ceramic-filled one-component silicone pastes. 

Typical areas of application:

  • Power electronics: transistors, MOSFETs, IGBTs
  • Computers & servers: CPUs, GPUs, chipsets
  • LED lighting: high-power LEDs
  • Power supplies & power supply units: Power converters
  • Automotive electronics: Control units, power components
  • Sensitive applications: Products that cannot tolerate silicone vapors (e.g., in optics, semiconductor manufacturing) benefit from silicone-free pastes.
Product series list
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Thermally conductive pastes

Here you can access our series in the area of heat-conducting pastes.

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Our partner in the field of heat-conducting pastes

Kerafol

Our partner KERAFOL offers a wide range of thermally conductive films and potting materials, which are used in microelectronics and sensor technology, among other things. The company develops and produces in Germany and, in addition to established standard products, also offers customised solutions, which can optionally be implemented silicone-free and after an automatic punching process.

 

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See the quality and performance of our thermal pastes for yourself. Request a no-obligation quote today or download the data sheets.

alfatec – your partner for high-quality electronic components

As your expert partner for electronic components, alfatec supports you in selecting the right thermal pastes for your applications. We offer comprehensive advice and are happy to answer any questions you may have about power modules.

Do you have any questions about our thermal pastes, or would you like a personal consultation? Feel free to contact us.